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The Semi-Automatic Palletizing Robot is designed to stack filled water gallons onto pallets efficiently, safely, and with minimal manpower.
It operates through a guided mechanical arm system where the operator positions empty pallets, and the robot automatically arranges bottles in layers according to a programmable layout.
This system is an ideal solution for mid-sized plants seeking automation without full robotic investment.
It supports polycarbonate, PET, and glass gallon lines, offering robust performance in wet and industrial environments.
Specification | Detail |
---|---|
Model Code | PR-S60 |
Material (Body & Frame) | AISI 316 Stainless Steel |
Capacity | Up to 1200 bph (depending on layout) |
Operation Type | Semi-automatic (operator-assisted pallet loading) |
Control System | PLC + HMI touchscreen panel |
Stacking Layout | Custom programmable (3x3, 4x3, 4x4) |
Lifting Mechanism | Pneumatic-assisted servo motor arm |
Conveyor Integration | Compatible with all AquaLine conveyor systems |
Power Supply | 380V – 50/60Hz, 3-phase |
Protection Level | IP65 |
Certifications | CE / ISO 9001 |
Reduces manual labor for stacking gallon bottles
Semi-automatic mode ensures operator safety and control
Hygienic AISI 316 stainless steel construction for wet areas
Adjustable pallet size and stacking patterns
CE and ISO-certified electrical control system
Seamless synchronization with conveyor output
All structural and moving parts are built from AISI 316 stainless steel, ensuring longevity in humid, corrosive environments.
Pneumatic components are mounted inside a sealed cabinet, providing IP65-grade protection.
Line Type | Compatible Models |
---|---|
Polycarbonate Lines | PC-1500 / PC-2400 |
PET Lines | PET-600 / PET-1200 |
Glass Lines | GL-1200 |
Hybrid Lines | HY-1200 |
€60,000
(Ex-Works Istanbul — installation and shipping not included.)
Lead Time: 6–8 weeks
Packaging: Foam padding + wooden crate (export standard)
Delivery Terms: EXW Istanbul
Installation: On-site setup and synchronization with conveyors
Warranty: 1 Year (manufacturing defects)
After-Sales Service: Worldwide technical support
Remote Assistance: WhatsApp & video diagnostic support
Contact: +90 532 224 91 98
All AquaLine Units systems are shipped under EXW Istanbul (Ex-Works) terms.
Packaging includes foam padding, wooden crate, and stretch wrap for maximum protection during transport.
We assist clients with international logistics, customs documentation, and optional insurance via DHL, FedEx, or sea freight.
Delivery time: 10–12 weeks after confirmed down payment.
🏭 Local pickup and global delivery options available.
Each system is custom-built and project-specific.
Therefore, returns, refunds, and cancellations are not accepted after production has started.
All parts in contact with water are made of AISI 304 or 316 stainless steel.
Non-contact frames and covers are aluminum or galvanized steel with anti-corrosion coating.
Hoses and fittings are food-grade and BPA-free.
Electrical systems use PLC + HMI automation with CE safety standards.
🔧 Designed for long-term industrial operation and hygienic production.
Routine maintenance is required to ensure continuous operation:
CIP (Cleaning-in-Place) recommended weekly
Lubricate mechanical moving parts monthly
Inspect filters and water lines every 3 months
Replace seals & gaskets annually
Service and spare parts support are available worldwide.
🧰 Preventive maintenance contracts available upon request.
Each line is covered by a 1-year manufacturer’s warranty against production defects.
On-site installation, commissioning, and operator training are provided by Güçlü Makine technicians.
Remote technical assistance via WhatsApp or video call is available.
Optional long-term maintenance contracts can be arranged.
📞 For service inquiries: +90 532 224 91 98 | aqualineunits@gmail.com
CE certified manufacturing
Emergency stop buttons on all main units
Transparent protection covers on high-speed areas
Electrical compliance: EN 60204-1
Food contact materials meet EU and FDA standards
⚠️ Operator training is mandatory before running the system.
Our technical team provides full setup and operator training on-site.
Installation time depends on line capacity and factory layout (average 3–5 days).
A complete FAT (Factory Acceptance Test) is done before shipment,
and a SAT (Site Acceptance Test) after installation.
🚀 Turnkey commissioning service available worldwide.
Polycarbonate Gallon Filling Lines
PET Gallon Filling Lines
Glass Gallon Filling Lines
Polycarbonate & Glass Gallon Filling Lines (Hybrid Systems)
Optional Equipment