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The Cap Removing Machine automatically removes old or used caps from polycarbonate gallon bottles (19L / 23L) before the washing and filling process begins.
This system increases production speed, reduces labor costs, and ensures hygienic pre-processing of returned bottles.
Manufactured entirely from AISI 316 stainless steel, the machine guarantees long life and resistance to chemical detergents and continuous water contact.
It can be used as a standalone unit or integrated directly into the main PC filling lines.
Specification | Detail |
---|---|
Model Code | CR-30000 |
Material (Main Body & Frame) | AISI 316 Stainless Steel (inner & outer) |
Bottle Type | 19L / 23L Polycarbonate |
Working Principle | Pneumatic cap removal with mechanical centering system |
Capacity | Up to 3,000 bottles/hour |
Air Pressure | 6–8 bar |
Power Requirement | 220V / 50Hz |
Operation Mode | Automatic |
Dimensions (LxWxH) | 1200 x 800 x 1500 mm |
Certifications | CE, ISO 9001, IP65 Electrical Safety |
Automatically removes used gallon caps safely and efficiently
Fully constructed from AISI 316 stainless steel
Adjustable for 19L and 23L bottles
Pneumatic system ensures consistent performance
Reduces operator workload and contamination risk
CE-certified and food-contact safe
Easy to clean and maintain
Every surface and contact component — including pneumatic holders, support frames, and cap guides — are produced using AISI 316 stainless steel.
Designed for long-term chemical and water exposure
Hygienic, corrosion-resistant, and CE compliant
Smooth surface finish for sanitation
TIG welded, IP65 electrical protection
Line Type | Compatible Models |
---|---|
Polycarbonate Lines | PC-1500 / PC-2400 |
Hybrid Lines | HY-1200 (optional configuration) |
€30,000
(Ex-Works Istanbul — installation and shipping not included.)
Lead Time: 4–6 weeks
Packaging: Foam padding + wooden crate
Delivery: Ex-Works Istanbul
Installation: On-site setup by AquaLine Units engineers
Warranty: 1 Year (manufacturing defects)
Support: Remote & on-site support
Spare Parts: Always available
WhatsApp Support: +90 532 224 91 98
All AquaLine Units systems are shipped under EXW Istanbul (Ex-Works) terms.
Packaging includes foam padding, wooden crate, and stretch wrap for maximum protection during transport.
We assist clients with international logistics, customs documentation, and optional insurance via DHL, FedEx, or sea freight.
Delivery time: 10–12 weeks after confirmed down payment.
🏭 Local pickup and global delivery options available.
Each system is custom-built and project-specific.
Therefore, returns, refunds, and cancellations are not accepted after production has started.
All parts in contact with water are made of AISI 304 or 316 stainless steel.
Non-contact frames and covers are aluminum or galvanized steel with anti-corrosion coating.
Hoses and fittings are food-grade and BPA-free.
Electrical systems use PLC + HMI automation with CE safety standards.
🔧 Designed for long-term industrial operation and hygienic production.
Routine maintenance is required to ensure continuous operation:
CIP (Cleaning-in-Place) recommended weekly
Lubricate mechanical moving parts monthly
Inspect filters and water lines every 3 months
Replace seals & gaskets annually
Service and spare parts support are available worldwide.
🧰 Preventive maintenance contracts available upon request.
Each line is covered by a 1-year manufacturer’s warranty against production defects.
On-site installation, commissioning, and operator training are provided by Güçlü Makine technicians.
Remote technical assistance via WhatsApp or video call is available.
Optional long-term maintenance contracts can be arranged.
📞 For service inquiries: +90 532 224 91 98 | aqualineunits@gmail.com
CE certified manufacturing
Emergency stop buttons on all main units
Transparent protection covers on high-speed areas
Electrical compliance: EN 60204-1
Food contact materials meet EU and FDA standards
⚠️ Operator training is mandatory before running the system.
Our technical team provides full setup and operator training on-site.
Installation time depends on line capacity and factory layout (average 3–5 days).
A complete FAT (Factory Acceptance Test) is done before shipment,
and a SAT (Site Acceptance Test) after installation.
🚀 Turnkey commissioning service available worldwide.
Polycarbonate Gallon Filling Lines
PET Gallon Filling Lines
Glass Gallon Filling Lines
Polycarbonate & Glass Gallon Filling Lines (Hybrid Systems)
Optional Equipment