Name: Crate Loading Machine | Automatic Crate Loading Unit
Brand: AquaLine Units by Güçlü Makine Ltd.
Price: 45000.00 EUR
Availability: InStock

Crate Loading Machine | Automatic Crate Loading Unit

€45.000,00

📞 Request a Quotation & Discount

The Crate Loading Machine is designed to automatically place glass or polycarbonate gallon bottles into carrying crates after the filling and capping stage.
This unit is essential for glass or hybrid lines, where bottles must be transported safely without manual handling.

Its fully automatic lifting arm system allows precise loading of 1–4 gallons per cycle, depending on the crate configuration.
The system operates seamlessly with conveyor-fed lines and ensures perfect synchronization with the filling line’s discharge speed.

The frame and components are made entirely of AISI 316 stainless steel, ensuring durability, hygiene, and corrosion resistance in continuous wet-area use.

⚙️ Technical Specifications

Specification	Detail
Model Code	CL-45000
Material (Body & Frame)	AISI 316 Stainless Steel (inner & outer)
Capacity	300–1200 bph compatible (depends on main line)
Crate Type	Standard 15L / 19L / 23L gallon crates
Loading Type	Fully automatic mechanical arm with pneumatic lift
Cycle Time	~5 seconds per crate
Control System	PLC + HMI touchscreen interface
Sensors	Photoelectric detection for crate presence
Drive System	Servo-motor controlled conveyor sync
Power Supply	220/380V – 50/60Hz
Protection Level	IP65
Certifications	CE / ISO 9001

🧩 Key Features & Benefits

Fully automatic loading system for PC and glass gallons
Reduces manpower and ensures consistent production
Hygienic operation with washable AISI 316 construction
Compatible with all AquaLine filling and conveying systems
Adjustable for different crate sizes
CE and ISO-certified automation for safe operation

🧱 Material & Build Quality

The entire mechanical structure, including the lifting arm, support frame, and protective panels, are made of AISI 316 stainless steel to meet the strictest hygiene and corrosion resistance standards.
All moving components are sealed and lubricated for lifetime service.

🔧 Compatibility

Line Type	Compatible Models
Glass Lines	GL-300 / GL-1200
Hybrid Lines	HY-1200
Polycarbonate Lines	PC-1500 / PC-2400 (optional)

💰 Pricing

€45,000
(Ex-Works Istanbul — installation and shipping not included.)

📦 Shipping & Installation

Lead Time: 4–6 weeks
Packaging: Foam padding + wooden crate (export standard)
Delivery Terms: EXW Istanbul
Installation: On-site setup and synchronization with conveyor

🛠️ Warranty & Support

Warranty: 1 Year (manufacturing defects)
After-Sales Service: Global technical support and spare parts
Remote Support: WhatsApp or video assistance for calibration
Contact: +90 532 224 91 98

All AquaLine Units systems are shipped under EXW Istanbul (Ex-Works) terms.

Packaging includes foam padding, wooden crate, and stretch wrap for maximum protection during transport.

We assist clients with international logistics, customs documentation, and optional insurance via DHL, FedEx, or sea freight.

Delivery time: 10–12 weeks after confirmed down payment.

🏭 Local pickup and global delivery options available.

Each system is custom-built and project-specific.

Therefore, returns, refunds, and cancellations are not accepted after production has started.

All parts in contact with water are made of AISI 304 or 316 stainless steel.

Non-contact frames and covers are aluminum or galvanized steel with anti-corrosion coating.

Hoses and fittings are food-grade and BPA-free.

Electrical systems use PLC + HMI automation with CE safety standards.

🔧 Designed for long-term industrial operation and hygienic production.

Routine maintenance is required to ensure continuous operation:

CIP (Cleaning-in-Place) recommended weekly

Lubricate mechanical moving parts monthly

Inspect filters and water lines every 3 months

Replace seals & gaskets annually

Service and spare parts support are available worldwide.

🧰 Preventive maintenance contracts available upon request.

Each line is covered by a 1-year manufacturer’s warranty against production defects.

On-site installation, commissioning, and operator training are provided by Güçlü Makine technicians.

Remote technical assistance via WhatsApp or video call is available.

Optional long-term maintenance contracts can be arranged.

📞 For service inquiries: +90 532 224 91 98 | aqualineunits@gmail.com

CE certified manufacturing

Emergency stop buttons on all main units

Transparent protection covers on high-speed areas

Electrical compliance: EN 60204-1

Food contact materials meet EU and FDA standards

⚠️ Operator training is mandatory before running the system.

Our technical team provides full setup and operator training on-site.

Installation time depends on line capacity and factory layout (average 3–5 days).

A complete FAT (Factory Acceptance Test) is done before shipment,

and a SAT (Site Acceptance Test) after installation.

🚀 Turnkey commissioning service available worldwide.