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€45.000,00
Details
The Crate Loading Machine is designed to automatically place glass or polycarbonate gallon bottles into carrying crates after the filling and capping stage.
This unit is essential for glass or hybrid lines, where bottles must be transported safely without manual handling.
Its fully automatic lifting arm system allows precise loading of 1–4 gallons per cycle, depending on the crate configuration.
The system operates seamlessly with conveyor-fed lines and ensures perfect synchronization with the filling line’s discharge speed.
The frame and components are made entirely of AISI 316 stainless steel, ensuring durability, hygiene, and corrosion resistance in continuous wet-area use.
⚙️ Technical Specifications
| Specification | Detail |
|---|---|
| Model Code | CL-45000 |
| Material (Body & Frame) | AISI 316 Stainless Steel (inner & outer) |
| Capacity | 300–1200 bph compatible (depends on main line) |
| Crate Type | Standard 15L / 19L / 23L gallon crates |
| Loading Type | Fully automatic mechanical arm with pneumatic lift |
| Cycle Time | ~5 seconds per crate |
| Control System | PLC + HMI touchscreen interface |
| Sensors | Photoelectric detection for crate presence |
| Drive System | Servo-motor controlled conveyor sync |
| Power Supply | 220/380V – 50/60Hz |
| Protection Level | IP65 |
| Certifications | CE / ISO 9001 |
🧩 Key Features & Benefits
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Fully automatic loading system for PC and glass gallons
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Reduces manpower and ensures consistent production
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Hygienic operation with washable AISI 316 construction
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Compatible with all AquaLine filling and conveying systems
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Adjustable for different crate sizes
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CE and ISO-certified automation for safe operation
🧱 Material & Build Quality
The entire mechanical structure, including the lifting arm, support frame, and protective panels, are made of AISI 316 stainless steel to meet the strictest hygiene and corrosion resistance standards.
All moving components are sealed and lubricated for lifetime service.
🔧 Compatibility
| Line Type | Compatible Models |
|---|---|
| Glass Lines | GL-300 / GL-1200 |
| Hybrid Lines | HY-1200 |
| Polycarbonate Lines | PC-1500 / PC-2400 (optional) |
💰 Pricing
€45,000
(Ex-Works Istanbul — installation and shipping not included.)
📦 Shipping & Installation
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Lead Time: 4–6 weeks
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Packaging: Foam padding + wooden crate (export standard)
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Delivery Terms: EXW Istanbul
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Installation: On-site setup and synchronization with conveyor
🛠️ Warranty & Support
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Warranty: 1 Year (manufacturing defects)
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After-Sales Service: Global technical support and spare parts
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Remote Support: WhatsApp or video assistance for calibration
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Contact: +90 532 224 91 98
🔹 Shipping & Delivery
All AquaLine Units systems are shipped under EXW Istanbul (Ex-Works) terms.
Packaging includes foam padding, wooden crate, and stretch wrap for maximum protection during transport.
We assist clients with international logistics, customs documentation, and optional insurance via DHL, FedEx, or sea freight.
Delivery time: 10–12 weeks after confirmed down payment.
🏭 Local pickup and global delivery options available.
.🔹 Returns & Refund Policy
Each system is custom-built and project-specific.
Therefore, returns, refunds, and cancellations are not accepted after production has started.
🔹 Materials & Construction
All parts in contact with water are made of AISI 304 or 316 stainless steel.
Non-contact frames and covers are aluminum or galvanized steel with anti-corrosion coating.
Hoses and fittings are food-grade and BPA-free.
Electrical systems use PLC + HMI automation with CE safety standards.
🔧 Designed for long-term industrial operation and hygienic production.
🔹 Care & Maintenance
Routine maintenance is required to ensure continuous operation:
CIP (Cleaning-in-Place) recommended weekly
Lubricate mechanical moving parts monthly
Inspect filters and water lines every 3 months
Replace seals & gaskets annually
Service and spare parts support are available worldwide.
🧰 Preventive maintenance contracts available upon request.
🔹 Warranty & Support
Each line is covered by a 1-year manufacturer’s warranty against production defects.
On-site installation, commissioning, and operator training are provided by Güçlü Makine technicians.
Remote technical assistance via WhatsApp or video call is available.
Optional long-term maintenance contracts can be arranged.
📞 For service inquiries: +90 532 224 91 98 | aqualineunits@gmail.com
🔹 Safety & Compliance
CE certified manufacturing
Emergency stop buttons on all main units
Transparent protection covers on high-speed areas
Electrical compliance: EN 60204-1
Food contact materials meet EU and FDA standards
⚠️ Operator training is mandatory before running the system.
.🔹 Installation & Commissioning
Our technical team provides full setup and operator training on-site.
Installation time depends on line capacity and factory layout (average 3–5 days).
A complete FAT (Factory Acceptance Test) is done before shipment,
and a SAT (Site Acceptance Test) after installation.
🚀 Turnkey commissioning service available worldwide.
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Optional Equipment
Optional Equipment
