Details
The Crate Unloading Machine is a fully automatic system designed to unload filled glass or polycarbonate gallon bottles from carrying crates before entering the washing and filling stages.
This system ensures a smooth transition from manual logistics to automated washing lines — reducing labor needs and improving operational efficiency.
It is an ideal addition for glass and hybrid gallon filling plants, where bottles must be handled gently to avoid damage.
Equipped with pneumatic lifting arms and sensors, the unit operates in perfect coordination with conveyor systems.
⚙️ Technical Specifications
| Specification | Detail |
|---|---|
| Model Code | CU-45000 |
| Material (Body & Frame) | AISI 316 Stainless Steel (inner & outer) |
| Capacity | Compatible with 300–1200 bph lines |
| Crate Type | Standard gallon crates (15L / 19L / 23L) |
| Unloading Type | Pneumatic arm with guided release system |
| Cycle Time | ~5 seconds per crate |
| Control System | PLC + HMI touchscreen interface |
| Sensors | Photoelectric and limit sensors for crate detection |
| Drive System | Servo-motor synchronized with line speed |
| Power Supply | 220/380V – 50/60Hz |
| Protection Level | IP65 |
| Certifications | CE / ISO 9001 |
🧩 Key Features & Benefits
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Fully automatic unloading of gallon bottles from crates
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Gentle handling system suitable for glass containers
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Reduces labor cost and improves efficiency
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Made from AISI 316 stainless steel for food-grade hygiene
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Works seamlessly with AquaLine washing and filling lines
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CE and ISO certified automation for reliable operation
🧱 Material & Build Quality
All mechanical parts, arms, and frames are made of AISI 316 stainless steel, suitable for continuous operation in high-humidity and wet environments.
The pneumatic and sensor modules are integrated into a sealed IP65-rated cabinet for long-term durability.
🔧 Compatibility
| Line Type | Compatible Models |
|---|---|
| Glass Lines | GL-300 / GL-1200 |
| Hybrid Lines | HY-1200 |
| Polycarbonate Lines | PC-1500 / PC-2400 (optional) |
💰 Pricing
€45,000
(Ex-Works Istanbul — installation and shipping not included.)
📦 Shipping & Installation
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Lead Time: 4–6 weeks
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Packaging: Foam padding + wooden crate (export standard)
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Delivery Terms: EXW Istanbul
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Installation: On-site setup and integration with crate conveyors
🛠️ Warranty & Support
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Warranty: 1 Year (manufacturing defects)
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After-Sales Service: Global technical support and spare parts
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Remote Support: WhatsApp or video diagnostics
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Contact: +90 532 224 91 98
🔹 Shipping & Delivery
All AquaLine Units systems are shipped under EXW Istanbul (Ex-Works) terms.
Packaging includes foam padding, wooden crate, and stretch wrap for maximum protection during transport.
We assist clients with international logistics, customs documentation, and optional insurance via DHL, FedEx, or sea freight.
Delivery time: 10–12 weeks after confirmed down payment.
🏭 Local pickup and global delivery options available.
.🔹 Returns & Refund Policy
Each system is custom-built and project-specific.
Therefore, returns, refunds, and cancellations are not accepted after production has started.
🔹 Materials & Construction
All parts in contact with water are made of AISI 304 or 316 stainless steel.
Non-contact frames and covers are aluminum or galvanized steel with anti-corrosion coating.
Hoses and fittings are food-grade and BPA-free.
Electrical systems use PLC + HMI automation with CE safety standards.
🔧 Designed for long-term industrial operation and hygienic production.
🔹 Care & Maintenance
Routine maintenance is required to ensure continuous operation:
CIP (Cleaning-in-Place) recommended weekly
Lubricate mechanical moving parts monthly
Inspect filters and water lines every 3 months
Replace seals & gaskets annually
Service and spare parts support are available worldwide.
🧰 Preventive maintenance contracts available upon request.
🔹 Warranty & Support
Each line is covered by a 1-year manufacturer’s warranty against production defects.
On-site installation, commissioning, and operator training are provided by Güçlü Makine technicians.
Remote technical assistance via WhatsApp or video call is available.
Optional long-term maintenance contracts can be arranged.
📞 For service inquiries: +90 532 224 91 98 | aqualineunits@gmail.com
🔹 Safety & Compliance
CE certified manufacturing
Emergency stop buttons on all main units
Transparent protection covers on high-speed areas
Electrical compliance: EN 60204-1
Food contact materials meet EU and FDA standards
⚠️ Operator training is mandatory before running the system.
.🔹 Installation & Commissioning
Our technical team provides full setup and operator training on-site.
Installation time depends on line capacity and factory layout (average 3–5 days).
A complete FAT (Factory Acceptance Test) is done before shipment,
and a SAT (Site Acceptance Test) after installation.
🚀 Turnkey commissioning service available worldwide.
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Optional Equipment