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The Leak & Hole Test Unit is a precision-engineered control station designed to ensure airtight integrity of 15L–23L gallon bottles before filling.
By using pressurized air and vacuum sensors, the unit detects micro cracks, holes, or sealing defects that are invisible to the naked eye.
This system eliminates faulty containers, guaranteeing consistent product quality and minimizing water waste.
It is compatible with all Polycarbonate (PC), Glass, PET, and Hybrid Lines, and constructed entirely from AISI 316 stainless steel, providing unmatched corrosion resistance and hygiene standards.
Specification | Detail |
---|---|
Model Code | LHT-2000 |
Material (Main Body & Surfaces) | AISI 316 Stainless Steel (inner & outer) |
Testing Method | Air pressure & vacuum-based integrity check |
Detection Range | Holes ≥ 0.2 mm diameter |
Cycle Time | 4–6 seconds per gallon |
Pressure Range | 2–6 bar adjustable |
Control System | PLC + digital display |
Operation | Automatic / Semi-automatic |
Power Supply | 220V / 50Hz |
Dimensions (mm) | 1200 × 800 × 1600 |
Certifications | CE, ISO 9001, IP65 |
Detects leaks, cracks, and holes before filling
Prevents water loss and product recall risks
100% AISI 316 stainless steel body, suitable for wet environments
Fully automatic cycle with digital pressure readout
Works with PC, PET, and Glass gallon formats
Compact design fits between washing and filling sections
Long lifespan and minimal maintenance requirement
All critical components are produced from AISI 316 stainless steel, ensuring durability in constant humidity and cleaning conditions.
Internal air ducts made of 316L-grade steel
All joints TIG-welded, polished to Ra < 0.8 µm
CE-certified pneumatic and electrical components
IP65-rated control panel for factory use
Line Type | Compatible Models |
---|---|
Polycarbonate Lines | PC-1500 / PC-2400 |
Hybrid Lines | HY-1200 |
Glass Lines | GL-1200 |
PET Lines | PET-1200 |
€38,500
(Ex-Works Istanbul — installation and shipping not included.)
Lead Time: 4–6 weeks (manufacturing)
Packaging: Foam padding + wooden crate
Delivery: Ex-Works Istanbul
Installation: On-site service available by AquaLine Units engineers
Warranty: 1 Year (manufacturing defects)
Support: Remote + on-site technical service
Spare Parts: In stock for immediate dispatch
WhatsApp Support: +90 532 224 91 98
All AquaLine Units systems are shipped under EXW Istanbul (Ex-Works) terms.
Packaging includes foam padding, wooden crate, and stretch wrap for maximum protection during transport.
We assist clients with international logistics, customs documentation, and optional insurance via DHL, FedEx, or sea freight.
Delivery time: 10–12 weeks after confirmed down payment.
🏭 Local pickup and global delivery options available.
Each system is custom-built and project-specific.
Therefore, returns, refunds, and cancellations are not accepted after production has started.
All parts in contact with water are made of AISI 304 or 316 stainless steel.
Non-contact frames and covers are aluminum or galvanized steel with anti-corrosion coating.
Hoses and fittings are food-grade and BPA-free.
Electrical systems use PLC + HMI automation with CE safety standards.
🔧 Designed for long-term industrial operation and hygienic production.
Routine maintenance is required to ensure continuous operation:
CIP (Cleaning-in-Place) recommended weekly
Lubricate mechanical moving parts monthly
Inspect filters and water lines every 3 months
Replace seals & gaskets annually
Service and spare parts support are available worldwide.
🧰 Preventive maintenance contracts available upon request.
Each line is covered by a 1-year manufacturer’s warranty against production defects.
On-site installation, commissioning, and operator training are provided by Güçlü Makine technicians.
Remote technical assistance via WhatsApp or video call is available.
Optional long-term maintenance contracts can be arranged.
📞 For service inquiries: +90 532 224 91 98 | aqualineunits@gmail.com
CE certified manufacturing
Emergency stop buttons on all main units
Transparent protection covers on high-speed areas
Electrical compliance: EN 60204-1
Food contact materials meet EU and FDA standards
⚠️ Operator training is mandatory before running the system.
Our technical team provides full setup and operator training on-site.
Installation time depends on line capacity and factory layout (average 3–5 days).
A complete FAT (Factory Acceptance Test) is done before shipment,
and a SAT (Site Acceptance Test) after installation.
🚀 Turnkey commissioning service available worldwide.
Polycarbonate Gallon Filling Lines
PET Gallon Filling Lines
Glass Gallon Filling Lines
Polycarbonate & Glass Gallon Filling Lines (Hybrid Systems)
Optional Equipment