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High-capacity 2400 bph polycarbonate gallon filling system designed for 19L and 23L bottles.
Combines precision washing, filling, capping, and labeling with advanced PLC control.
CE-certified and built in Türkiye by Güçlü Makine Ltd., under the AquaLine Units brand.
Specification | Details |
---|---|
Capacity | 2400 bottles/hour (19L reference) |
Bottle Type | Polycarbonate (19L / 23L) |
Automation | PLC + HMI Control |
Material | AISI 304 / 316 Stainless Steel |
Power Supply | 380V / 50Hz |
Air Pressure | 6–8 bar (dry, oil-free) |
Certifications | CE Compliant |
Warranty | 1 Year (manufacturing defects) |
Origin | Made in Türkiye |
Component | Description | Price (€) |
---|---|---|
External Washing Machine | Multi-stage detergent & rinse system | 33,000 |
Internal Washing Machine | Hot & cold rinse + sanitizer injectors | 165,000 |
Filling + Capping Monoblock | Dual-head precision filling + auto capping | 135,000 |
Safety Band Applicator | Automatic tamper-proof seal application | 17,500 |
Heat Tunnel | Shrink band sealing | 2,500 |
Conveyor Line (40m) | Heavy-duty stainless steel conveyors | 40,000 |
Inspection Station | Manual quality check platform | 1,500 |
Installation & Commissioning | On-site setup & operator training | 10,000 |
💶 Total Line Price:
€404,500 (EXW Istanbul)
(Options not included)
Option | Description | Price (€) |
---|---|---|
Cap Remover | Automatic cap unscrewing before washing | 37,500 |
External Rinse Unit | For additional cleaning | 11,000 |
Leak & Hole Tester | Air pressure integrity test | 50,000 |
Date Printer | Inkjet system for batch/date marking | 7,500 |
Semi-Auto Palletizer | For organized stacking | 60,000 |
Full-Auto Palletizer (Arm Type) | Robotic palletizing system | 265,000 |
Delivery Term: EXW Istanbul
Packaging: Foam padding + wooden crate + stretch wrap
Installation: Global setup & operator training available
Lead Time: 10–14 weeks after down payment
Support: WhatsApp & video remote diagnostics
Warranty: 1 Year (optional service extension available)
📞 Request a Quotation: Contact Form
💬 WhatsApp Direct: https://wa.me/905322249198
📧 Email: aqualineunits@gmail.com
Need a higher or lower capacity? AquaLine engineers customize each system to your production target.
All AquaLine Units systems are shipped under EXW Istanbul (Ex-Works) terms.
Packaging includes foam padding, wooden crate, and stretch wrap for maximum protection during transport.
We assist clients with international logistics, customs documentation, and optional insurance via DHL, FedEx, or sea freight.
Delivery time: 10–12 weeks after confirmed down payment.
🏭 Local pickup and global delivery options available.
Each system is custom-built and project-specific.
Therefore, returns, refunds, and cancellations are not accepted after production has started.
All parts in contact with water are made of AISI 304 or 316 stainless steel.
Non-contact frames and covers are aluminum or galvanized steel with anti-corrosion coating.
Hoses and fittings are food-grade and BPA-free.
Electrical systems use PLC + HMI automation with CE safety standards.
🔧 Designed for long-term industrial operation and hygienic production.
Routine maintenance is required to ensure continuous operation:
CIP (Cleaning-in-Place) recommended weekly
Lubricate mechanical moving parts monthly
Inspect filters and water lines every 3 months
Replace seals & gaskets annually
Service and spare parts support are available worldwide.
🧰 Preventive maintenance contracts available upon request.
Each line is covered by a 1-year manufacturer’s warranty against production defects.
On-site installation, commissioning, and operator training are provided by Güçlü Makine technicians.
Remote technical assistance via WhatsApp or video call is available.
Optional long-term maintenance contracts can be arranged.
📞 For service inquiries: +90 532 224 91 98 | aqualineunits@gmail.com
CE certified manufacturing
Emergency stop buttons on all main units
Transparent protection covers on high-speed areas
Electrical compliance: EN 60204-1
Food contact materials meet EU and FDA standards
⚠️ Operator training is mandatory before running the system.
Our technical team provides full setup and operator training on-site.
Installation time depends on line capacity and factory layout (average 3–5 days).
A complete FAT (Factory Acceptance Test) is done before shipment,
and a SAT (Site Acceptance Test) after installation.
🚀 Turnkey commissioning service available worldwide.
Polycarbonate Gallon Filling Lines
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Glass Gallon Filling Lines
Polycarbonate & Glass Gallon Filling Lines (Hybrid Systems)
Optional Equipment