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PC-2400 | 2400 bph Polycarbonate Gallon Filling Line (19L / 23L)
€404.500,00
📞 Request a Quotation & Discount
Details

High-capacity 2400 bph polycarbonate gallon filling system designed for 19L and 23L bottles.
Combines precision washing, filling, capping, and labeling with advanced PLC control.
CE-certified and built in Türkiye by Güçlü Makine Ltd., under the AquaLine Units brand.


⚙️ Detailed Description

🔹 Technical Overview

Specification Details
Capacity 2400 bottles/hour (19L reference)
Bottle Type Polycarbonate (19L / 23L)
Automation PLC + HMI Control
Material AISI 304 / 316 Stainless Steel
Power Supply 380V / 50Hz
Air Pressure 6–8 bar (dry, oil-free)
Certifications CE Compliant
Warranty 1 Year (manufacturing defects)
Origin Made in Türkiye

🔹 Main Components & Prices

Component Description Price (€)
External Washing Machine Multi-stage detergent & rinse system 33,000
Internal Washing Machine Hot & cold rinse + sanitizer injectors 165,000
Filling + Capping Monoblock Dual-head precision filling + auto capping 135,000
Safety Band Applicator Automatic tamper-proof seal application 17,500
Heat Tunnel Shrink band sealing 2,500
Conveyor Line (40m) Heavy-duty stainless steel conveyors 40,000
Inspection Station Manual quality check platform 1,500
Installation & Commissioning On-site setup & operator training 10,000

💶 Total Line Price:
€404,500 (EXW Istanbul)
(Options not included)


🔹 Optional Equipment

Option Description Price (€)
Cap Remover Automatic cap unscrewing before washing 37,500
External Rinse Unit For additional cleaning 11,000
Leak & Hole Tester Air pressure integrity test 50,000
Date Printer Inkjet system for batch/date marking 7,500
Semi-Auto Palletizer For organized stacking 60,000
Full-Auto Palletizer (Arm Type) Robotic palletizing system 265,000

🔹 Delivery & Service

  • Delivery Term: EXW Istanbul

  • Packaging: Foam padding + wooden crate + stretch wrap

  • Installation: Global setup & operator training available

  • Lead Time: 10–14 weeks after down payment

  • Support: WhatsApp & video remote diagnostics

  • Warranty: 1 Year (optional service extension available)


🔹 Contact for Quotation

📞 Request a Quotation: Contact Form
💬 WhatsApp Direct: https://wa.me/905322249198
📧 Email: aqualineunits@gmail.com

Need a higher or lower capacity? AquaLine engineers customize each system to your production target.

🔹 Shipping & Delivery

All AquaLine Units systems are shipped under EXW Istanbul (Ex-Works) terms.

Packaging includes foam padding, wooden crate, and stretch wrap for maximum protection during transport.

We assist clients with international logistics, customs documentation, and optional insurance via DHL, FedEx, or sea freight.

Delivery time: 10–12 weeks after confirmed down payment.

🏭 Local pickup and global delivery options available.

.🔹 Returns & Refund Policy

Each system is custom-built and project-specific.

Therefore, returns, refunds, and cancellations are not accepted after production has started.

🔹 Materials & Construction

All parts in contact with water are made of AISI 304 or 316 stainless steel.

Non-contact frames and covers are aluminum or galvanized steel with anti-corrosion coating.

Hoses and fittings are food-grade and BPA-free.

Electrical systems use PLC + HMI automation with CE safety standards.

🔧 Designed for long-term industrial operation and hygienic production.

🔹 Care & Maintenance

Routine maintenance is required to ensure continuous operation:


CIP (Cleaning-in-Place) recommended weekly

Lubricate mechanical moving parts monthly

Inspect filters and water lines every 3 months

Replace seals & gaskets annually

Service and spare parts support are available worldwide.

🧰 Preventive maintenance contracts available upon request.

🔹 Warranty & Support

Each line is covered by a 1-year manufacturer’s warranty against production defects.

On-site installation, commissioning, and operator training are provided by Güçlü Makine technicians.

Remote technical assistance via WhatsApp or video call is available.

Optional long-term maintenance contracts can be arranged.

📞 For service inquiries: +90 532 224 91 98 | aqualineunits@gmail.com

🔹 Safety & Compliance

CE certified manufacturing

Emergency stop buttons on all main units

Transparent protection covers on high-speed areas

Electrical compliance: EN 60204-1

Food contact materials meet EU and FDA standards

⚠️ Operator training is mandatory before running the system.

.🔹 Installation & Commissioning

Our technical team provides full setup and operator training on-site.

Installation time depends on line capacity and factory layout (average 3–5 days).

A complete FAT (Factory Acceptance Test) is done before shipment,

and a SAT (Site Acceptance Test) after installation.

🚀 Turnkey commissioning service available worldwide.

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Optional Equipment
Optional Equipment

Optional Equipment